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Sustainable Surfboards
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==Production of sustainable surfboards== In the past there have been attempts to produce more ecological boards but most of the attempts have failed because the boards did not perform well and looked bad because of the colour. The challenge is to create an ecological surfboard that looks and feels exactly the same as what the customers are familiar with.<ref name=":3" /> ===Alternative materials=== ====Blanks==== #'''Recycling old blanks''' – mixing collected polyurethane cuttings (60%) from old surfboards with virgin foam. Recycling method works only with EPS and does not work with PU. However, PU is preferred because it is more flex, more dense, stronger and cheaper. EPS has tendency to be dumped quicker. PU blanks cannot be recycled as easily as EPS because PU blank sucks the resin into it.<ref name=":2" /> #'''Plant based materials''' – in the past blanks made of sugar. However this is a difficult material. It rots very quickly once the board is broken. #'''Wood''' has been used as a principal material in the surfboard construction since ancient Hawaiians started to shape wave-riding tools. However, wood is heavy and does not have same performance.<ref>{{Citace periodika | titul = Analysis of the technological impact on industry and its effects on waste production and disposal: a case study of the surfboard manufacturing industry | url = https://periodicos.ufsm.br/cienciaenatura/article/view/31540 | periodikum = Ciência e Natura | datum vydání = 2018-05-11 | datum přístupu = 2019-04-11 | issn = 2179-460X | strany = 49 | ročník = 40 | doi = 10.5902/2179460X31540 | jméno = Ricardo Luis | příjmení = Barcelos | jméno2 = Rachel Faverzani | příjmení2 = Magnago | jméno3 = Alexandre Avila | příjmení3 = Leripio }}</ref> #'''Cork''' is completely natural, recyclable and biodegradable, it does not absorb water and, therefore, it does not rot, it resists and absorbs impacts. However, it is expensive to build cork boards and it is hard to adapt to serial manufacturing.<ref>{{Citace periodika | titul = Ultimate use of Cork – Unorthodox and innovative applications | url = https://linkinghub.elsevier.com/retrieve/pii/S0870831217300873 | periodikum = Ciência & Tecnologia dos Materiais | datum vydání = 2017-5 | datum přístupu = 2019-04-11 | strany = 65–72 | ročník = 29 | číslo = 2 | doi = 10.1016/j.ctmat.2016.03.005 | jazyk = en | jméno = Maria Margarida | příjmení = Mateus | jméno2 = João Moura | příjmení2 = Bordado | jméno3 = Rui Galhano | příjmení3 = dos Santos }}</ref> #'''Mushrooms''' – Eco friendly Mycelium material is a glue made from fungus roots, and binds plant-based materials – usually crop waste like plant stalks and seed husks. This agricultural waste and mushroom mycelium are put into a mould, where it grows into a shape of the board. It is very strong material which floats and repels water jus as effectively as the foam plastics. It is biodegradable, sustainable and 100% natural.<ref>{{Citace elektronické monografie | příjmení = Brodeur | jméno = Michael | titul = Naturally Gnarly: The all-natural surfboard | url = https://mcgill.ca/bioeng/files/bioeng/carlo_michael_philippe_2011.pdf | vydavatel = BREE | místo = | datum vydání = 2011-04-08 | datum přístupu = 2019-04-11 | příjmení2 = Brunet | jméno2 = Philippe | příjmení3 = Primiani | jméno3 = Carlo }}</ref> ====Finishing – Resin==== #'''Bio-based resin''' - pine sap and rapid-renewable plant oils (used in the bio fuel industry).<ref name=":1" /> #'''Super Sap''' made by Entropy Resin is made of byproducts of the pulp and paper industry and the biofuels industry, with total biological content varying between 25-50% depending on the specific resin used. Research showed 50 % reduction of CO<sub>2</sub> emissions in Super Sap resin compared to normal resins.<ref name=":5">{{Citace monografie | titul = Natural Fibres: Advances in Science and Technology Towards Industrial Applications | url = http://link.springer.com/10.1007/978-94-017-7515-1 | vydavatel = Springer Netherlands | místo = Dordrecht | isbn = 9789401775137 | isbn2 = 9789401775151 | svazek = 12 | strany = 267-277 | edice = RILEM Bookseries | doi = 10.1007/978-94-017-7515-1 | poznámka = DOI: 10.1007/978-94-017-7515-1 | editoři = Raul Fangueiro, Sohel Rana }}</ref> #'''Bio-based resin''', however, cannot be 100% ecological because it is based on petrol. Surfboard constructors argue that bio-based resins are good but have also some disadvantages such as higher price, lower strength and not being as white as epoxy resins.<ref name=":3" /> ====Finishing – Natural fibers==== In normal surfboards, fiberglass is used. The overall CO2 footprint contribution of fiberglass is only 5 %. Thus, alternatives to fiberglass are unlikely to result in any major environmental benefit through displacing fiberglass alone. However, alternatives to fiberglass exist: woven bamboo cloth, hemp cloth, and bamboo veneer. These alternatives have varying impacts on performance, durability, and visual appearance. #'''Bamboo''' appears to be the most favorable. A bamboo plantation absorbs 5x more carbon dioxide and puts out 35% more oxygen than the equivalent plantation of trees. Bamboo is also one of nature’s most resistant fibers, and it is possible to weave these fibers together in such a way as to create a very active and responsive flex pattern in the surfboards. Bamboo fiber is also biodegradable and can be disposed of after the boards life is over.<ref name=":3" /> #'''Flax fiber''' is used by Notox Surfboards (French surfboard company) to replace fiberglass, which is used in regular surf boards. Flax is an engineered reinforcement fabric made from the base of flax seed plant, which provides high levels of performance and durability. Although it is one of the oldest cultivated fibers, it has been only recently started to be used as a fiberglass substitute.<ref name=":5" /> ====Alternative production methods==== Apart from alternative materials, there exist alternative methods of surfboard production with or without changing the material used. #'''Reusing the loss material''' - only epoxy boards can be recycled. Old epoxy boards get stripped of their fiberglass shell and then either get shaped down into a new smaller board, turned into other product or just plain old food for the meal worms.<ref name=":3" /> #'''Meal worms live''' on Styrofoam and excrete completely natural and biodegradable worm poop.<ref name=":3" /> #'''3D printing''' technology has been used recently in surfboard production. Red Bull and NASA is involved in this technology. However, 3D printed boards are still too heavy compared with high performance boards.<ref name=":3" />
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